Types of 6090 CNC 4 axis
A CNC machine is an automation device for cutting materials using a computer program. The 4th axis on a CNC machine generally refers to the A-axis. A CNC machine with 4 axis engraves, carves, and routs materials on four sides of an object. This enhances the design options and increases the level of precision and accuracy when making parts. The 6090 CNC 4 axis is used in the woodworking, advertising, embroidery, craft, and furniture industries. It is suitable for processing stone, plastic, wood, PVC, acrylic, PCB, glass, marble, and Aluma, among other materials.
CNC machines are available in various types, each suited for a particular application. The table below summarizes some of them:
- 4 Axis CNC Router: The standard 6090 model of the 4 axis CNC machine is classified as a router. These machines cut into softer materials like plastic, wood, and foam. They are mainly used for decorative engraving, sign making, and architectural modeling. Generally, routers employ a rotating cutter to carve out designs as dictated by the CNC-controlled program.
- CNC Mill with 4th Axis: CNC milling machines are more advanced than 4 axis CNC routers. These machines are most suitable for hard materials like metal. 4 axis CNC mills have the added advantage of cutting material on four sides. They are ideal for accurately cutting and creating complex three-dimensional shapes. Additionally, they are suitable for manufacturing molds and precision mechanical parts.
- CNC Laser Machine: A 4 axis CNC laser engraver utilizes a laser beam to etch or cut materials. These may include metals, ceramics, glass, and stone, among other materials. A major benefit of using a laser engraver is that they offer a contactless method of cutting and etching materials. As a result, the integrity of delicate materials is preserved. Laser CNC machines with 4 axes also provide the added benefits of increased precision and creative freedom.
- Acrylic 4 Axis CNC Machine: These machines usually have a vacuum system that holds the acrylic material in place during the cutting process. They provide a fast and efficient method for producing high-quality acrylic products.
Specifications and maintenance of 6090 CNC 4 axis
These are some key specifications for a 6090 CNC 4 axis machine:
- Cutting area: The 6090 part of the name gives the cutting area of the machine in millimeters. A 6090 CNC machine has a cutting area of 600 mm by 900 mm.
- Spindle motor: The spindle motor of the CNC machine has a power output that varies between 1.5 kW and 3.5 kW.
- Cutting speed: A 6090 CNC machine can work on materials at a maximum speed of 24000 rpm.
- Height: The height of the machine can be from 1100 mm to 1300 mm.
- Length: The length of the machine 1,200 mm to 1,500 mm.
- Weight: The weight of a 6090 CNC machine can be 150 kg or higher.
These specifications can change slightly as the machine is designed for different types of material or specific customer requirements.
To keep delivering precise work for years, the 6090 CNC machine needs regular maintenance. Proper maintenance not only improves machine performance but also reduces downtime resulting from unexpected repairs. Here are some basic 4th axis CNC maintenance tips:
- Daily cleaning: After using the machine every day, operators should remove dust, chips, and other debris from the machine. A vacuum, air compressor, or brush can be used to clean areas that are hard to reach. Cleaning keeps the guides, tracks, and cutting tools free from obstructions.
- Lubrication: Lubricate all moving parts of the CNC machine every week. Lubricating the machine keeps the guides, bearings, and lead screws smooth and reduces friction.
- Inspect cutting tools: Check the spindle and cutting tools to look for possible signs of wear and tear. Change the parts that need changing to prevent any drop in work quality.
- Check the belt and chain: The driving components like the belts and chains should be checked for a component stretch and proper tension. Adjust them to the specifications of the manufacturer to maintain the accuracy of the cutting.
- Check fluid levels: CNC machines have components that need oils and coolant. The lubricating oil and coolant should be checked, and the fluid levels should be topped up when necessary.
Scenarios
The 6090 CNC 4 axis milling machine is a versatile tool used across many industries. Here are some common scenarios where this machine is applicable.
- Working with soft to hard materials: Whether it's wood, foam, plastic, or metal such as aluminum or steel, the 6090 CNC machine works perfectly with different levels of material hardness. This feature makes it suitable for a broad spectrum of industries as mentioned above.
- Detailing on flat to cylindrical objects: The 6090 CNC carving machine can provide detailing and great precision on both flat surfaces such as plates and boards and also cylindrical objects like poles and rods. This capability is useful in many industries when working with objects of varying shapes.
- Prototyping to large-scale production: Whether it's creating a single test item or churning out numerous pieces for market supply, the 6090 CNC machine can handle it all. It is suitable for use when producing both prototypes and items for large-scale production.
- Decoration to practical creation: The machine can be used to make decorative items such as architectural models and glass or wood sculptures. But its ability to carve, engrave, and mill isn't limited to beautiful pieces only. It can also create functional objects like signboards, casings, mounts, and more.
- Varying levels of engraving and carving depth: Whether it's a light engraving or deep carving, the 6090 CNC machine can work with different levels of depth very precisely. This feature enables people to produce great works with fine details.
- Designing with great precision: This 6090 CNC machine's ability to work precisely and accurately makes it an excellent tool for crafting with geometric designs like rectangles, circles, stars, feathers, and more. It is a handy machine for achieving accuracy and precision in work.
- Creating masculine and feminine products: The 6090 CNC machine also proves its versatility in creating items meant for different genders. From tough manly products to dainty, gentle women's goods, the machine can conveniently design and create masculine and feminine products.
How to Choose 6090 CNC 4 Axis
When purchasing a 4-axis CNC router, buyers should consider the following tips.
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Application needs analysis
Understand the specific application requirements, such as the material type and workpiece size. In addition, analyze the processing tasks, like whether to undertake complex three-dimensional machining tasks. First, identify the needs, select the appropriate 4-axis CNC machine model, and ensure it has the necessary features to meet the application demands.
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4th spindle axis type
Determine the suitable 4-axis CNC machine spindle rotary axis type according to the specific processing needs and workpiece characteristics. For instance, selecting an integral spindle if it needs to process workpieces with multiple faces or require high efficiency and selecting a fixture-mounted rotary axis for workpieces that are difficult to hold or require regular rotation.
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Axis travel and workarea
The axis travel and work area of a CNC machine refers to the maximum movement range of each axis and the available working space. These parameters determine the size of workpieces that the machine can process. Therefore, it is crucial to choose a model with sufficient axis travel and work area for the job requirements. Otherwise, it may be unable to process specific workpieces or limit creativity and flexibility in project development.
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Control system and software
A CNC router's control system and software manage the machine's operation, including its movement, speed, and processing parameters. An intuitive user interface and powerful processing capabilities can simplify machine operation and enhance processing efficiency. Therefore, it is essential to choose a machine with a control system and software that is easy to use and versatile, enabling users to quickly master the machine and make full use of its processing capabilities.
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Collaborative processing
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Machine configuration
It mainly includes choosing suitable spindles, cutting tools, and fixtures according to specific processing requirements. Different spindle selections may involve distinct power, speed, and transmission methods. Additionally, the type and specification of cutting tools will affect the processing accuracy and surface quality of the workpieces. Furthermore, selecting the appropriate fixtures ensures stable workpiece positioning and clamping during the machining process. By carefully matching these configurations to the given processing needs, one can optimize the machining performance and achieve the desired results.
FAQ
Q1: Do 6090 CNC 4 axes routers have any limitations on the material types they can work with?
A1: 6090 CNC 4 axis machines work mostly with plastics, but also with soft metals like brass, aluminum, copper, as well as with wood materials, including lock, bamboo, pine, and fiberglass. The compatibility with materials also depends on the implemented accessories.
Q2: Can a 6090 CNC 4 axis engraver/milling machine be used for job materials other than wood?
A2: Yes, to process job materials other than wood, the 6090 CNC machine should be equipped with a suitable spindle and other accessories and tools.
Q3: Are 6090 CNC 4 axis engravers/milling machines easy to use and operate?
A3: Yes, the user-friendly software combined with the automated features of 6090 CNC machines make them relatively easy to operate and use.