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Epoxy encapsulated dry transformer

(37 products available)

About epoxy encapsulated dry transformer

Types of epoxy encapsulated dry transformer

There are distinct variations of epoxy encapsulated transformers, adjusted to the diverse requirements of the environments in which they are to work.

Single-phase transformers

Following their name, these transformers work on a single electromagnetic phase system. They are often deployed in residential and small business setups since they are perfect for supplying power to low-load sectors like lighting and heating systems. Their low cost and ease of use make them a popular choice for small-scale electrical work.

Three-phase transformers

These transformers are more complex and are meant for bigger power operations in an industrial setting. Three-phase transformers circulate electricity using three phases of the electromagnetic system. Higher loads and bigger electrical systems are perfect candidates for these transformers as they achieve more power stability and efficiency.

auto transformers

An auto-transformer differs from regular transformers in that it uses a single coil with a variable tapping instead of two separate coils. It is relatively smaller in size and more economical. While suitable for small voltage variations, it is less safe than an epoxy-encapsulated isolating transformer because of the common coil.

Isolation transformers

These transformers play the role of separating the primary and secondary coils, thus isolating the supply from the load. This balancing reduces the shock risk and offsets the system ground faults. In medical and linear situations where power instability may cause harm to equipment, isolation transformers are often deployed.

Toridal transformers

A toroidal transformer is ring-shaped and made from a single piece of steel or ferrite. Compared to other designs, its winding method makes it more efficient and generates less electromagnetic noise. Epoxy-encapsulated toroidal transformers are perfect for tight spaces due to their compact design.

Applications of epoxy encapsulated dry transformer

Many businesses and industries must use encapsulated transformers because of the properties that allow them to work well under challenging conditions.

Industrial facilities

These facilities use encapsulated transformers to ensure the reliable transformation of voltage. The durability and strength mean they are suited to housing and machinery. Withstanding dust, moisture, and temperature complaints, they are dedicated to everyday production and operation.

Commercial buildings

Shopping complexes and office buildings entrust their electrical systems to epoxy-encapsulated dry transformers. These transformers are reliable for distributing electricity to HVAC systems, lighting, and other electrical devices. Their low maintenance and high reliability make them a sensible infrastructure investment.

Renewable energy systems

Changing DC to AC and vice versa is commonly applied in solar and wind energy gadgets. These systems generate electricity from natural resources and need transformers to alter voltage levels for optimum usage. Epoxy-encapsulated transformers are well fitted to these situations because of their long-term durability and effectiveness.

According to the information we have and the source of encapsulated transformers in electric vehicle charging stations, they are vital in charging methods. These transformers help maintain smooth and safe electricity transfer between power grids and EVs. They are suited to this application since they must continue to function correctly in various weather conditions while ensuring strength and protecting the environment.

Healthcare facilities

Hospitals and clinics need non-interrupted power, especially when operating expensive medical devices. Epoxy-encapsulated transformers are fit for this sensitive environment because they limit electromagnetic radiation and ensure power transformation. This improves the safety of operations, equipment, and patient care.

These transformers power telecom networks, ensuring that all communications services are uninterrupted. Telecom systems need a consistent electricity supply to remain online and functioning. These encapsulated transformers within the telecom sector guarantee reliable service delivery.

Product specifications and features of an epoxy encapsulated dry transformer

Buyers should consider key features and specifications of epoxy-encapsulated dry transformers.

Key specifications

  • Power rating: These transformers come in several kVA ratings to cover low and high load needs. They must be chosen in proportion to the power requirements of the system for which they are intended.
  • Voltage levels: Isolation, auto, and toroidal transformers are used at distinct voltages. Multi-winding types are made to provide diverse voltage levels, which helps raise or lower voltage.
  • Efficiency rating: These transformers have efficiency levels of over 95%. Having an efficient transformer in operation reduces the energy loss while lowering the electricity bill.
  • Insulation class: Insulation material is vital since it defines the transformer's ability to function under different temperatures. It ranges from F to H, with Class H being suitable for enduring more heat.
  • Frequency: Transformers are designed for standard 50-60 Hz power frequencies. Applying any other frequency may destroy the transformer.
  • Cooling: Encapsulated transformers use natural air cooling. They dissipate heat without the need for water or fan systems, making them easier to maintain.

How to install

  • Mounting: Find a clean, level area free from any obstructive material. Ensure the environment is dry and free of chemical contaminants.
  • Electrical connections: Keep all wires connected to the right terminals. Do not reverse the polarity or phase to avoid technical damage.
  • Grounding: Properly ground the transformer by linking the grounding terminal to a grounding rod or system.
  • Testing: Before going full power, ensure the model has been tested in low power. This is to check if all the connections and systems are functioning well.

Maintenance and repair of epoxy encapsulated dry transformer

  • Regular inspections: Visual inspections should be done regularly on the transformer systems. Look for any signs of mechanical failure, physical damage, or abnormal heat emission.
  • Cleanliness: Keep the area around the transformers clean. Do not allow debris, dust, or other foreign matter to hinder the operations.
  • Frequencies and power monitoring: It is good to keep track of voltages and power that the transformer incurs. Use power monitoring equipment so as to detect any abnormalities that can damage the transformer.
  • Moisture monitoring: Since moisture is a potential factor in transformer failure, always check if there is moisture in the air around the transformer. Using moisture detectors can help safeguard against potential transformer damage.
  • Warrantys: Seek professional help for issues that are beyond small fixes. Epoxy-encapsulated transformers come with a warranty, and calling pro help will not void the warranty.

Quality and safety considerations of epoxy encapsulated dry transformer

Some of the issues that arise in encapsulated transformers are hygiene and safety. They are used in many important sectors for their durability to perform under inhospitable conditions. However, observing the factors stated below helps boost their reliability further.

Material quality

The materials depositing these transformers define their performance. High-quality copper or aluminum is used to generate coils for better conductivity. High tensile steel or ferrite cores help minimize energy loss. Only keep transformers with good quality materials.

Encapsulation epoxy

It is key to consider the kind of epoxy used to encapsulate dry type transformers. The epoxy needs to be thermally conductive for heat to easily escape and watertight not to let any moisture in. Something tough enough to protect from mechanical shocks and dust particles. These are also called a cast resin transformer.

Thermal management

Heat generation is normal in a transformer, and it must be handled properly. Since epoxy-encapsulated transformers have natural ventilation, they also need to be placed in an area that does not hinder the airflow. This helps keep the transformers at the right operating temperature. Overheating spoils the insulating materials, reducing the transformers' life span.

Power factor correction

Power factors that are too high or too low can cause electric equipment to perform poorly and even break down. Using capacitors or reactors to balance out these power factors not only stabilizes voltages but also protects sensitive equipment connected to transformers.

Installation and grounding

The correct installation of these transformers is essential to ensure their performance. Follow the manufacturer's stipulated methods to maintain safety and efficiency. Proper grounding is important; it reduces electrical shocks and damage to equipment. It also stabilizes system voltages, enhancing the smooth operation of electrical equipment connected to the transformer.

Load management

Running a transformer above its rated load can lead to overheating and eventual failure. It is necessary to observe the kVA ratings and ensure they are not overloaded. Encapsulated transformers are used in facilities with fluctuating power needs. Regular monitoring and adjustment of loads help avoid sudden surges that can damage the transformers.

Q&A

Q1. How long does an epoxy-encapsulated dry transformer last?

A1. Various factors, including quality, working environment, and maintenance, determine the life span of these transformers. However, proper care and regular inspection boost their life to around 25 years.

Q2. Can epoxy-encapsulated dry transformers be installed outdoors?

A2. Yes, these transformers are fabricated to resist moisture and dust. They can be installed outside, but their installation must be under a canopy to shield them from direct sunlight and strong storms.

Q3. Are these transformers low maintenance?

A3. Transformers generally do not need much attention because they do not have parts that move. Occasional inspections and cleaning are considered sufficient to maintain optimal function.

Q4. Do these transformers have cooling systems?

A4. Epoxy-encapsulated transformers rely on air for their cooling. There is no need for water or other types of fans to cool them down. These transformers generate less heat and cool down themselves.

Q5. Do these transformers have a noise problem?

A5. No, these transformers are fabricated to be silent during their operations. There will be no humming or vibrating sounds from them because of their noiseless nature.