Hanger type shot blasting machine price

Types of Hanger Type Shot Blasting Machines

A shot blasting machine is an industrial device used to clean and strengthen the surface of metal parts through the impact of solid particles. The hanger type shot blasting machine is one variant used in the industry. It is widely used in foundries and steel industries to treat various types of castings and coatings.

Different types of hangar shot blasting machines include the following:

• Hanger Shot Blasting Machine

  The hanger shot blasting machines work by suspending the workpieces on a hanger as the blast nozzle removes contaminants and refinish the surfaces. As the nozzles rotate, they strike the surfaces at high speed to eliminate the contaminants and achieve the desired surface finish. Hanger shot blasting machines are well-suited for small to medium-sized workpieces with complex geometries that are challenging to process.

• Hanger Type Shot Peening Machine

  The hanger type shot peening machine is mainly used in the aerospace and automotive industries. It subjects workpieces to a high number of compressive residual stresses by applying small spherical shots at high velocities using air pressure. Applying these shots improves the fatigue life, stress corrosion cracking resistance, and durability of components such as aircraft engine parts, turbine blades, gears, shafts, and automobile suspension springs.

• Hanger Type Shot Blasting & Cleaning Machine

  The hanger type shot blasting & cleaning machine removes the residual sand and oxide layer after the casting process and prepares the surface for subsequent treatments like painting or coating. It is often used in the preparation of steel and iron castings.

• Automatic Hanger Type Shot Blasting Machine

  The automatic hanger type shot blasting machine combines automation to improve efficiency, consistency, and productivity. They reduce labor costs and the need for manual handling. Additionally, the machines enhance safety by minimizing the exposure of operators to potential hazards associated blasting processes. Shot blasting machines are essential in various industries where surface preparation is crucial for product quality and adherence to specifications.

Specification and Maintenance

The performance of the shot blasting machine is usually described with its key specifications. The following list describes the common specifications for hanger type shot blasting machines.

• Workpiece Size and Weight

  This specification represents the maximum size and weight of workpieces that these machines can blast. The sizes may differ, depending on different machines. For example, some machines can blast workpieces that have maximum lengths of 1500mm, maximum widths of 700mm, and maximum heights of 500mm. The weight limit is usually about 300kg.

• Blast Wheel

  This specification includes the number of blast wheels, their diameter, and their rated power. The common number of blast wheels is 4. Their diameter is 500mm, and the rated power of each blast wheel is 7.5kw.

• Blast Wheel Speed

  The speed of the blast wheel shows how fast it will rotate during operation. Some machines have a blast wheel speed of 8000rpm, while others have a blast wheel speed of 9200rpm.

• Abrasive

  This specification describes the type of abrasive the shot blasting machine uses. The common abrasives are steel shots and steel grits.

• Dust Collection

  There are specified capacities for collecting dust in hanger type shot blasting machines. For example, some machines will mention a dust collector volume of 1000m3/h.

• Overall Dimensions

  This specification indicates the length, width, and height of the entire blasting machine. For example, the overall dimension of one of the machines is 3000mm x 2200mm x 4500mm.

Maintenance

Routine maintenance can maximize the performance of a hanger type shot blasting machine. The machine will show optimal cleaning and rust removing of workpieces. Also, the service life of the equipment will be long. Here are some practical maintenance tips for these machines:

• Regular Cleaning:

  Users should remove abrasive residuals and blast debris from the machine on a frequent basis. Residual debris can get stuck in the corners and erode the machine over time. Hence, cleaning the machine will prevent debris buildup and take good care of the equipment.

• Lubrication:

  It is ideal to lubricate movable parts of the shot blasting machine on a routine basis. These parts include blast wheels, tracks, and roller bearings. Lubricating these components allows the machine to move smoothly. It will prevent unnecessary abrasive wear from friction.

• Straighten & Repair Chain Belts:

  Users should straighten and repair the damaged chain belts and track components from time to time. They can adjust the machine's tracking to bring back proper alignment. Regular adjustments can minimize blast wear on workpieces and help the chain belts last for longer.

• Scheduled Inspections:

  Ablate the parts of the machine that have normal wear and tear on a scheduled basis. Users can create an inspection and maintenance program based on the working frequency of the machine. This program will aid users in determining precise maintenance requirements. It will also allow them to find the parts that need replacement quickly.

Usage scenarios of hanger type shot blasting machine

Hanger type shot blasting machines demonstrate versatility across several industries by providing surface preparation, restoration, and manufacturing assistance. Here are some key usage scenarios where they are helpful.

• Hanger type shot blasting machines are invaluable assets in the steel and metal industries, especially during construction projects. When used to blast-steel surfaces, they get rid of unwanted residues such as scales, rust, and oxides that form during the welding or manufacturing process. This creates a clean and improved surface for subsequent processes such as coating, welding, or painting.
• Many industries that manufacture metal components use the hanger type shot blasting machine to give their products a smooth and polished finish. Metal products such as pipes, plates, beams, and structural elements undergo steel shot blasting to enhance their aesthetic appeal and improve resistance to corrosion.
• This kind of machine is highly recommended in the automotive industry for surface treatment and cleaning of metallic automotive components, such as engine parts, wheels, suspension, and axle cases. Shot blasting removes sand and casting defects from the surfaces of these components, and the uniform metallic surface result improves paint adhesion and subsequently enhances durability.
• In the aerospace industry, precise performance is a necessity in ensuring aircraft structures and components function properly. Using a hanger type shot blasting machine on these components aids in stress reduction, de-burring, and the removal of oxidation layers. Shot blasting also improves the metal's bonding capacity, ensuring that mechanical parts work efficiently and the aircraft are safe for use.
• Hanger type shot blasting machines are also helpful in the shipbuilding industry. They are used to prepare and clean steel plates, pipes, and structural components before assembly. Removing scales and rusts enhances bonding and painting.
• Foundries use these machines for de-sanding purposes in metal casting. They improve surface quality by removing sand remnants from casting molds and enhance melt flow by creating a more uniform and smooth surface.
• Heavy equipment manufacturing industries use hanger type shot blasting when producing excavators, loaders, and dredgers. Shot blasting is often used to prepare surfaces for welding and painting and to improve the properties of fatigue resistance of blast-treated parts.

How to Choose Hanger Type Shot Blasting Machines

Before buying a hanger type shot blasting machine, these factors need careful consideration.

• Requirement Analysis

  Users should start by analyzing the requirements. Consider the size and shape of the workpieces. Determine the volume of parts to blast each day. Also, decide the level of surface preparation users need. The requirement can influence the type of hanger shot blaster users will choose.

• Quality of Machine

  Buyers should look for a machine with an excellent build quality. A well-built machine will give buyers years of service with minimal upkeep. Find a machine with a robust blasting chamber. The chamber must have wear-resistant linings to withstand the impact of blast media. Also, choose a machine with a reliable blasting system. The blast wheels and control systems must be efficient and durable.

• Ease of Maintenance

  It is important to pick a hanger shot blast machine that is easy to maintain. Optimal machine maintenance will help operators use it for several years. Select a machine with easy-to-replace blast wheels and parts. An accessible machine manual will help operators quickly and correctly do their maintenance tasks.

• Machine Platform

  The machine buying platform matters. Buyers need to check that the seller provides excellent post-sales support. The seller’s support service team must reply promptly to buyers’ inquiries. Sellers should offer clear product documentation and manuals. Also, consider the payment options and shipping fees before buying.

Hanger type shot blasting machine price FAQ

Q1: What is the difference between a hanger and a hook type shot blasting machine?

A1: The hanger type is widely used in heavy industries. It is suitable for workpieces of different shapes and sizes and improves cleaning efficiency. In the hook type shot blasting machine, the hooks are fixed on a rotating table. This machine is suitable for small and medium batches of workpieces.

Q2: Which industries use hanger shot blasting machines?

A2: An automatic hanger type shot blasting machine is used in foundries and steel construction. In the steel surface treatment industry, they are used for the surfaces of steel plates, beams, pipes, and other steel structures.

Q3: What are some benefits of the hanger type shot blasting machine?

A3: This machine has the ability to clean, de-scale, and polish several types of metals. It increases productivity and efficiency and is cost-effective in cleaning large numbers of workpieces at one time.