Types of sesame tahini grinder machines
Industrial grinders for tahini are typically used to crush sesame seeds into tahini paste, an essential ingredient for many Middle Eastern foods like hummus and baba ghanoush. Yemeni tahini is used as an exclusive condiment, while tahini oil is used as a base to produce a variety of high-end organic products. The sesame tahini grinder machine is essential for creating creamy and pure sesame oil.
Many companies produce organic sesame oil and paste for export. These industries use larger machines to grind sesame seeds. Buyers should know what they're looking for before purchasing. The following types of sesame grinders will help buyers make a more informed decision:
- Stone Grinder Machine: Traditional grinders are comprised of two heavy stones, sometimes referred to as burrs, which grind the seeds. The upper stone rotates over the lower stone as seeds are ejected and further processed. The advantage of the stone grinder is that it creates nut butters like peanut, almond, or walnut but less commonly sesame at lower speeds. The grinding method preserves the oil and flavor of the nuts.
- Commercial Tahini Grinder Machine: Larger grinders use electric or hydraulic pressure to grind sesame seeds into tahini. These machines work faster and produce more tahini than residential grinders, which creates greater efficiency for commercial purposes. Some grinders come with multiple grinding plates. Changing the plates will change the consistency of the tahini and will also affect the grinding time. The tahini has a tendency to build up on the grinding plates, and therefore, some grinders come with an automatic cleaning system that helps to reduce downtime.
- ASEAN Grinder: The ASEAN region is known for its production of tahini and sesame oil. Mass-producing industries use grinders that can produce up to 400 gallons of tahini paste per hour. These machines for the large-scale production of tahini paste are expensive and cost over 60k.
- Piston Grinders: operate using a motor that causes a millstone to rotate in order to process sesame seeds into paste. They are manufactured so that food loss is kept at a minimum. In addition, they are designed to provide a uniform end product. Piston grinders work efficiently to produce tahini in large volumes.
- Colloid Grinder Machine: These are high-performance grinders which grind sesame seeds into fine sesame paste. These machines have heavy-duty motor which allows for continuous grinding and large production capacity. Colloid grinder machines usually have high speed and high-efficiency grinding mechanism which results in a smooth, homogenous, fine sesame paste. This makes them ideal for commercial production.
Specifications and maintenance of sesame tahini grinder machines
Generally, sesame grinder machines for tahini are available in different specifications depending on the grinding technique used. Some machines will have more parts, while others will be easier and more compact to handle. The specifications for the sesame grinder machine for tahini include the material it is made of, its dimensions, capacity, voltage, and more.
- Material: Most grinders for sesame seeds will be made out of food-grade stainless steel. Stainless steel is not just durable, but it is also easy to clean.
- Size: The size of the peanut grinder machine for tahini will vary depending on whether it is a homemade grinder or an industrial one. The home grinders are relatively small, with dimensions of around 40 x 20 x 50 cm, while industrial grinders can be as large as 100 x 100 x 190 cm.
- Capacity: The capacity of the sesame seed grinder can range from 500 kilograms to 2000 kilograms per hour. The higher the capacity of the machine, the more powerful the motor it will use.
- Power supply: Most grain grinders use electricity with a specific power supply. Power supplies for grinders can range from 220V to 380V, depending on the machine's capacity.
- Power: This refers to how many watts or kilowatts the machine uses. Smaller machines can use around 550 watts, while larger, more powerful ones can use around 5.5 kilowatts. Some powerful tahini grinders can go up to 11 kilowatts.
The maintenance of the sesame grinder machine is very important, especially for machines that are used commercially. Regular maintenance will help to identify any issues arising from constant use over time. It will also help to prolong the machine's life so that it can be used effectively and efficiently for many years to come.
Some simple maintenance and cleaning tips for sesame grinder machines include:
- Disassemble the machine carefully. Identify the parts that can be removed and those which are not to avoid any damage.
- Wash the removable parts with warm water and detergent. Ensure all sesame seed remnants are gone. The cleaning solution for grinder parts should be food grade to prevent any harmful chemicals from entering the food products.
- For the non-removable parts, a blower can be used to blow any leftover tahini seeds to avoid accumulation that can affect performance.
- Use food-grade lubricant for any moving parts that may make loud noises or squeak when moving.
- Lubricate the machine sparingly to avoid product contamination.
Uses of a sesame tahini grinder machine
The applications of the sesame grinder machine extend beyond tahini production. This versatile grinder finds use in diverse industries that require ground products derived from sesame seeds and other materials. Here are some industry applications for the sesame grinder machine.
- Food processing industry: The food-processing industry represents the biggest user of the sesame grinder machine. Different brands of the machine grind sesame seeds into tahini. The paste is an integral ingredient in several dishes and spreads, notably hummus. Besides, many restaurants offer sesame-based delicacies to their clients. Hence, they need the sesame grinder machine for constant supply.
- Ingredient for sauces and dressings: Producers of sauces and dressings can also use the sesame grinder machine to obtain different kinds of sesame oil. Some of the oils have specialized applications, such as adding flavor to salads or Asian cuisine. The grinder machine allows producers to customize the oil according to market demands.
- Health and wellness industry: The health and wellness industry represents another application area for the sesame grinder machine. Research shows that sesame seeds are rich in nutrients and beneficial compounds. As a result, they possess numerous health benefits. Hence, some health supplement companies package sesame oil as a standalone supplement because of its impressive health benefits. Such companies need the sesame grinder machine to produce the sesame oil for their clients.
- Cosmetics and skincare industry: Some cosmetics and skincare products use sesame oil as an ingredient because of its moisturizing properties. The grinder machine can produce sesame oil to be used as an accessory or ingredient in various cosmetic and skincare products.
- Industrial applications: Lastly, the industrial application of the sesame grinder machine lies in oil production. Oil extraction companies can grind sesame seeds to extract the oil, which they refine for various industrial applications, including lubrication, manufacturing paints, and plastics.
How to choose sesame tahini grinder machines
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Production capacity:
Grinder machines for sesame seeds come in diverse capacities from small-scale grinders that produce a few kilograms of tahini per hour to larger commercial-grade machines that can grind several hundred kilograms of sesame seeds in an hour. Retailers should consider their capacity and next demand. For instance, if a retailer runs a restaurant and only needs to produce a small amount of tahini for internal use, a smaller grinder will be suitable. Conversely, if a retailer plans to produce tahini for commercial distribution, a larger capacity grinder will be appropriate.
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Power source:
Generally, sesame grinders are powered in two ways - manual and electric. While electric grinders are more commonplace, some tahini manufacturers use manual grinders for more control over the tahini's texture and flavor. Manual grinders are simple to use and affordable, but they require more physical power than their electric counterparts. Retailers should source grinders with the ideal power method for their application.
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Grind size:
Different grinders produce different grind sizes. While some are designed to produce a coarse, crunchy tahini, many consumers in Africa do prefer, others grind to a smoother consistency that some people may find better. Retailers should select grinders that offer different grinding options to cater to their diverse target customers.
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Durability and materials:
Grinders are available in many materials, such as stainless steel - a common grinder material due to its strength and ability to produce consistent results. Retailers should select grinders constructed from strong materials that can withstand heavy use and are easy to clean and maintain.
Q & A
Q1: Are grinders used for grinding sesame only?
A1: No, sesame grinders are not limited to sesame seeds. The grinders are versatile and can be used to process different types of seeds and nuts, such as peanuts, sunflower seeds, walnuts, flax seeds, pumpkin seeds, and others. However, some grinders might be designed specifically for sesame seeds to produce sesame oil. Therefore, checking the manufacturer's specifications and guidelines to determine the suitable food material is essential.
Q2: Are sesame grinders electric or manual?
A2: There are both electric and manual sesame grinders. Electric grinders are more common and grind sesame faster than manual grinders. Manual grinders are more affordable, but that doesn't make them ideal for commercial use.
Q3: Can a sesame grinder make tahini?
A3: Yes, sesame grinders can be used to make tahini. In most cases, tahini is produced using industrial-grade grinders. Sesame seeds are the primary ingredient for making tahini, and the grinding process helps to release the oils and create a smooth paste.
Q4: Can sesame grinders be used at home?
A4: Yes, sesame grinders can be used at home. Home grinders are available in various sizes and models and are easy to use. Grinders are convenient tools for people who make their own tahini or sesame oil at home.