Used cement bulkers

Types of used cement bulkers

Used cement bulkers, also known as used cement trucks, are vehicles equipped with a bulk tank for transporting large amounts of dry bulk cement to different construction sites. The truck is a significant part of the cement logistics supply chain.

Used cement trucks come in different types. Here are some of them.

• Standard Cement Bulker Trucks

  These trucks are the most commonly used trucks for cement transportation. They have a cylindrical tank made of strong steel. The tank is designed to minimize air friction when discharging the cement. The most common tank sizes on these trucks are between 30 and 40 meters. The trucks also come with powerful compressors for fast unloading of the cement.

• Self-discharging Cement Bulker Trucks

  These trucks have cement tanks with a unique design. The design allows the material to be discharged from the rear or the bottom. Self-discharging cement bulker trucks come with a screw conveyor, which aids in moving the cement to the discharge point.

• Fly Ash Bulker Trucks

  Used cement bulkers can also be used to transport fly ash. Fly ash is a byproduct of coal combustion in power plants. The bulker trucks that transport fly ash are similar to those transporting cement. They are also fitted with filtering systems to prevent fly ash from escaping into the atmosphere.

• Dual-purpose Bulker Trucks

  In some cases, especially where the resources are limited, bulker trucks can be designed to transport both cement and lime. The trucks are fitted with separate compartments for each material. The discharge systems for cement and lime are also segregated to prevent contamination.

• Modular Cement Storage Solutions

  These are not trucks. They are mobile storage units for cement. They are designed for on-site cement storage, especially for large projects. The storage units are transported using trucks. They have a design that allows for quick loading and unloading.

Specification and maintenance of used cement bulkers

Used cement bulker trucks have the same specifications as new cement bulker trucks. Here are the general specifications:

• Tank Capacity

  The maximum capacity of the cement bulker is determined by the size of the tank. It can range from 20 to 60 tons or more. A cement bulker with a large tank capacity can carry a lot of cargo, which will improve work efficiency.

• Tank Design

  The tank of the cement bulker is designed to have a smooth internal surface. This design is to reduce the friction of the cement powder during transportation, making the discharge easy and fast.

• Discharge System

  Cement bulkers use air compressor systems for discharge. The system usually consists of a discharge pipe, a slide valve, and a tank outlet. The design of the discharge system is to ensure the discharge is safe, efficient, and fast.

• Safety System

  The bulker has several safety systems. For example, it has pressure relief valves, safety valves, and overloading prevention systems. These safety systems protect the cement truck and the operator during transportation and discharge.

• Vehicle Chassis

  The bulker's tank is installed on the vehicle chassis. Therefore, the cement bulker requires a powerful chassis with a high loading capacity. The cement bulker's chassis normally has a braking system, a suspension system, and a steering system.

Used cement bulkers require regular maintenance to ensure they operate efficiently and safety. Here are the maintenance tips:

• The cement bulker's air compressor system requires regular inspection and maintenance. Users should check for wear, leakage, and damage to ensure the air compressor system works properly.
• It is also important to maintain the vehicle chassis system. Users should regularly check the braking, suspension, and steering systems. In addition, they need to change the engine oil and other fluids regularly.
• The tank outlet valve and slide valve should be checked frequently for wear and leakage. If they are damaged, users need to replace them immediately.
• The pressure relief valve and safety valve require regular testing to ensure they function accurately and safely.
• Users should maintain the bulker's pneumatic system regularly. This maintenance includes checking the air pipes, connectors, and seals for wear and leakage.
• Used cement bulkers need regular cleaning. Bulkers that are not cleaned frequently are more likely to have build-up cement residue. This residue can block the discharge system and affect work performance.
• Users should prepare spare parts for the used cement truck. These spare parts can minimize the downtime of the truck during maintenance or repair.

How to Choose Used Cement Bulkers

Before purchasing a second-hand cement bulker, buyers must consider several factors to ensure they get value for their money. Here are some of the things they need to think about:

• Cement bulker condition: Inspecting the cement bulker for any visible markings, damages, or rusting is essential. Users should be aware that even minor external imperfections could indicate underlying internal issues. Besides, check the cement bulker's mechanical and pneumatic systems, wheels, and chassis for wear or damage. Carrying out a thorough inspection will provide an idea of the overall condition of the bulker and help users avoid costly repairs in the future.
• Used cement bulker maintenance records: Buyers should inquire about the maintenance records of the bulker they intend to purchase. Consistent maintenance is a crucial aspect of ensuring the longevity of the vehicle. If the bulker has a record of regular maintenance, it will provide proof that it has been taken care of, which minimizes the chances of mechanical issues.
• Load capacity: Buyers need to consider the bulker's load capacity and whether it is suitable for their transportation requirements. A bulker with a higher loading capacity will be more efficient and reduce the number of trips.
• Model and year of production: It is advisable to choose a bulker from a recognized manufacturer. Well-known companies offer reliable vehicles with consistent performance. Additionally, the model and year of production influence the technology used in the bulker, with newer models having advanced features.
• Pricing: To avoid exploitation, buyers should compare the prices of several used cement bulkers before making a purchase. Additionally, they should weigh the price against the bulker's condition, features, and maintenance history.
• Test drive: Before finalizing the purchase, it is essential to take the bulker for a test drive. This provides an opportunity to assess how it performs in various conditions, such as traffic and road settings. During the test drive, listen for any unusual noises and pay attention to the braking and steering responsiveness.

How to Replace Used Cement Bulkers

There are many ways to replace a cement bulker. Here are a few:

• Purchase brand-new cement bulkers

  The easiest and most straightforward way to replace a used cement bulker is to buy a new one. However, this can be costly, and companies need to ensure that they have budgeted for the purchase.

• Lease or rent a cement bulker

  Another option for short-term needs is to lease or rent a cement bulker. This can be a cost-effective solution for companies that require additional capacity during peak periods or for specific projects.

• Financing options

  Some manufacturers and dealerships offer financing options to spread the cost of the cement bulker over manageable installments. This can make purchasing a new bulk carrier more affordable for businesses.

• Trade-in

  Some manufacturers and dealerships offer trade-in programs. This allows companies to trade their used cement bulker for a new one, reducing the overall cost. Businesses should research and find a dealer or manufacturer that offers such programs.

• Cement bulker replacement parts

  For some companies, it may be more cost-effective to replace individual components of the cement bulker rather than purchasing a new vehicle. Businesses should consider the long-term benefits and costs of each option before making any decisions.

Q&A

Q1: How long do used cement bulkers last?

A1: Cement bulkers have a long lifespan. However, several factors can affect their durability, such as the condition of the truck's chassis, the wear and tear of the tanker, and how well the vehicle has been maintained.

Q2: Are used cement bulkers safe?

A2: Yes, used cement bulkers are safe. They are designed with numerous safety features. These features include emergency braking systems, rollover protection, and robust bulk tank structures. However, the safety of cement bulkers depends on various factors, such as the condition of the safety features and the vehicle's maintenance.

Q3: Can cement bulkers be customized?

A3: Yes, cement bulkers can be customized to meet specific transportation needs. For example, the pumping and loading systems can be modified. The safety and monitoring systems can also be customized.

Q4: What is the maintenance schedule for cement bulkers?

A4: Cement bulkers have a regular maintenance schedule that must be adhered to. The maintenance schedule includes daily checks, monthly inspections, and annual services. Regular maintenance ensures the bulkers operate efficiently and increase their lifespan.